Ghana Glazed Steel Step Tile Roof Roll Forming Machine

January 09, 2024

Model NO.: WLFM 25-185-925
Type: Steel Tile Roll Forming Machine
Model Number: Wlfm 27-185-925A Steel Tile
Material: PPGI,PPGL,Pre-Painted Steel Sheet
Controller: Siemens PLC
Thickness: 0.3-0.7mm
Yield Stress: 235-345 MPa
Max.Forming Speed: 15-18m/Min
Total Motor Power: 11 Kw
Warranty: 1 Year
After-Sales Service Provided: Engineers Available to Service Machinery Overseas
Trademark: WILLING INT′L
Transport Package: Sea Worthy Fixed by Wire Rope, Wooden Blocks
Specification: CE Standard, ISO 9001-2008
Origin: China R. P
HS Code: 84552210
Steel Tile Roll Forming Machine
Ghana Glazed Steel Step Tile Roof Roll Forming Machine 
Steel Step Tile Roll Forming Machine
Components for the Machine:
The roll forming machine includes manual uncoiler unit, infeed guide, fixed position driven forming stations, pressing die, cutting equipment, hydraulic station, PLC console and manual unload product run out table
 
Material specification Aluminum, alu-zinc, galvanized and pre-painted galvanized steel.
Thickness 0.3-0.7mm.
Main motor power 5.5 kw.
Hydraulic station power 5.5kw.
Feeding width 1200mm.
Cover width 925mm
Yield stress 235Mpa (33KSI) ~ 345Mpa (50KSI).
Roll forming Speed 15-18 m/min
Cutting Tolerance +/-2.5mm(length≤5000mm); +/-3.0mm(5000mm
Manual Uncoiler Max. Capacity: 5000kgs.
Coil inner diameter 508mm.
Voltage 380V,3 Phase,50HZ,Or As per customer's request.
Numbers of stands 17 stations
Type of cutting Roll-formed and length-set profile cutting.

3. Material of Main Equipment:
Roller Material High grade S45C forged steel, coated with hard chrome.
Active Shaft Material High grade S45C carbon wrought steel, diameter 76mm.
Electric Elements PLC control console, touch screen and transducer, from Siemens, Germany.
Other elements, from Schneider Electric, Germany.
Cutter Blades Cr12MoV steel with quenched treatment, hardness HRC58~61,
wear-resistance, good steel structure, long life.

Process Sketch:
Uncoiling →Infeed guiding →Roll forming →Pressing→Measure Length&Shearing →Sheet to Support Table

Packaging & Shipping

1.One 40ft container for loading one set machine with manual decoiler;
2.The whole Wiped Anti Rust Oil, PLC controller covered by foam film; 
3.Spare parts and some small parts packed in plastic tooling box; 
4.All Components Fixed by steel wire with Container.

FAQ
Q:Are you a manufacturer?
A:Yes absolutely. Welcome a lot for your visiting to us.
Q:What's the delivery time?
A:Normaly will take 60days
Q:Do you have after-sale support?
A:Yes, we're always here for giving you advice and support for technical details since we have senior technician. 
Q:Is there quality control when manufacturing the lines?
A:Yes, we have a group of team who will be responsible for quality control from laying off the raw material, processing the rollers and the other parts, make treatment on the roller surface and shaft, assembling, testing and packaging.
Q:What's your strength comparing to the other supplier?
A:We'll supplying you the best quality and service. We'll give you good advise beyond your requirements. The lines are easily for installation and with low mantenance requirements.

Sheet Metal Fabrication Service

Definition of Sheet Metal Fabrication
Sheet Metal fabrication is the creation of useful metallic parts and structures by the application of multiple fabrication processes. Sheet metal fabrication is basically a broad term that involves various complex processes like cutting, forming, bending, welding, machining, and assembling. The instructions include below: materials, processes, and tools required for sheet metal fabrication.
Types of Sheet Metal Fabrication Materials
The choice of metal depends on the final use of the fabricated parts.
Common fabrication processes:
• Carbon Steel
• Stainless Steel
• Aluminum
• Bronze
• Copper
• Brass
• Aluminized steel

• Galvanized steel

Sheet metal fabrication: Forming or Deformation
Bending: Sheet metal bending is one of the most popular deformation processes. A machine known as a Press brake is used to bend sheet metals into V, U, or other complex shapes. With an increase in gauge thicknesses of sheet metals the force required to bend increases.
Stamping: In the stamping process, a hydraulic or mechanical stamping press equipped with a tool and die is used to perform specific tasks like curling, drawing, embossing, flanging, etc
Hemming: Hemming is a process by which the edges of sheet metal are folded over itself or another piece of sheet metal to create a rounded edge. In the sheet metal fabrication process, two types of hemming processes are widely involved. They are roll hemming and conventional die hemming. Conventional hemming is used for mass production. A hemming roller is used for roll hemming.
Spinning: Spinning is a metal fabrication process where a lathe machine is used to rotate the sheet metal against a tool to produce conical or cylindrical shapes.

Advantages and Disadvantages of Sheet Metal Fabrication
As sheet metal fabrication covers a wide area of techniques and methods, the advantages and limitations will vary depending on the process used during fabrication.
Benefits:
i. Sheet metal fabrication is fast and can produce high-quality components.
i. A large number of processes are available with wide range of materials
ii. High strength to weight ratio for sheet metal fabricated parts.
Disadvantage:
i. Each fabrication process has their own limitations.
ii. High initial cost for set up of equipment and tools.
iii. Requirement of skilled labors for each process.




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