Reduction in consumption of 1.5 million tons of continuous reforming unit at Island Refinery
Our firm introduced whole set of good-sized numerical control hydraulic
folding equipment(1280/16000) as well as equipped with a series of
good-sized professional equipments of armor plate-flatted machine,
lengthways cut machine, numerical control cut machine, auto-closed up
machine, auto-arc-weld machine, hydraulic redressing straight machine,
etc. The firm produces all sorts of conical, pyramidal, cylindrical
steel poles with production range of dia 50mm-2250mm, thickness
1mm-25mm, once taking shape 16000mm long, and large-scale steel
components. The firm also is equipped with a multicolor-spayed
pipelining. At the meantime, for better service to the clients, our firm
founded a branch com. The Yixing Jinlei Lighting Installation Com,
which offers clients a succession of service from design to manufacture
and fixing.
Our products put into market range in: transmission line steel poles,
substation tubular poles, high mast poles, flag poles, traffic signal
poles, large advertising boards, street lamp poles, telecommunication
poles, wind power poles, courtyard lamps,. The products has been sold to
Southeast Asia, Australia, Middle East and Europe etc. as well as
domestic most provinces and area, has been proved by the English Moody
Co., comply with ISO9001:2000 Quality Control Certifications System
standards. We have got the certificate for 220KV Transmission line steel
poles, 500KV Steel construction and tubular poles, 750KV and below
voltage Steel Tubular Tower and Telecommunication Poles.
Wind Power Pole, Wind Power Steel Pole, Solar Lighting Pole, Power Lighting Pole Jiangsu Xinjinlei Steel Industry Co., Ltd. , https://www.steelpolejl.com
First, educate employees to increase awareness of energy conservation and consumption reduction. The importance of saving energy and reducing consumption was communicated to employees through various forms such as holding shift meetings and explaining how to save energy and reduce consumption in daily work. Through the above methods, employees’ awareness of energy saving and consumption reduction has been greatly improved. "Energy conservation" gradually changes to "I want to save energy."
Second, optimize production from the process and equipment, and implement the energy saving and consumption reduction work. Gas, 3.5 megapascal steam, electricity, water, etc. are the main factors that affect the energy consumption of the device. In order to reduce energy consumption, continuous reforming devices have taken a major role in these major influencing factors. For example, after solving the problem of large fan vibration, the heat recovery system of the heating furnace was used, and the oxygen content was adjusted to be not more than 5% according to the amount of feed, and the supply of hot air temperature was increased from room temperature to 170°C. It also reduced from 112.57 kg/ton oil at the start of construction to the current 63.625 kg/ton oil; through optimization of steam turbine operation, the intermediate pressure steam consumption of reforming hydrogen recycler K201 was reduced from the initial period of 100 tons/hour to the current 58 tons/year. Hours; For the initial period of operation of the device, the phenomenon of steam running, running, dripping, and leaking is more. The device has ignited more than 40 times and eliminated Xiaobailong completely.
Third, carry out refined management. A “Statistical Account for the Energy Consumption of Reforming Units†was compiled. Each class will record and calculate the consumption of various types of materials, product output, and energy consumption at 6 and 16 o'clock every day, and make comments at the handover meeting. This method promoted a good atmosphere for the energy saving and consumption reduction competition among the teams. Everyone fine-tuned the production operations and made energy consumption indicators repeatedly hit new lows.