Sheet Metal Paint Line with Smooth Flow Work Station Process European Styled Design Popular Model Paintcolor Brand

October 18, 2023

Model NO.: PC-SPL400
Trademark: PaintColor
Specification: inside size L-W-H 6.9-4-2.65M
Origin: China
HS Code: 8419899090
Model NO.: PC-SPL400
Trademark: PaintColor
Specification: inside size L-W-H 6.9-4-2.65M
Origin: China
HS Code: 8419899090
PaintColor Brand Sheet Metal Paint Line Technical File
The pattern of Sheet metal paint line:
Procedure  Prepared Cars-Metal Sheet Disassemble-Puttying-Putty Polishing-Sanding Middle Coat and Primer Paint-Clean and Cover-Surface Coating-Baking-Polish-Assembly
Station Number 10 pcs
Optional Equipments  Infrared lamp (For Sanding Middle Coat and Primer Paint station)
Ceiling Movable Pulley Infrared Lamp (For baking station)
Optional Quantity of equipment Sanders with dust extraction 4 sets, Spray Gun 2 sets, Air compressor 2 sets, equipped the air tube, other tools etc.
The power supply and concrete foundation prepared by the buyer, the supplier provide the drawing of foundation. 
Estimated Procedure Finish Time  Bottleneck Station is Surface Coating, about 30 min, output 15-20 cars per day and 10 work hours a day.

Every Sheet Metal Paint Line equipment bottom has 6 rows track including 4 rows drive track and 2 rows return track. Cars can movable left to right or right to left. Equipped 44 sets trolley with brake function. Sanding Middle Coat and Primer Paint booth 2 sides equipped with manual curtain. Surface Coating booth and Baking booth total equipped 3 sets electric rolling door, can speed the work efficient.

Sheet Metal Paint Line with Smooth Flow Work Station Process European Styled Design Popular Model Paintcolor Brand

Sheet Metal Paint Line Equipment List
No. Item Name/ 
Main Function 		Main Specification Total quantity
1 Awaiting Repaired/ Metal Sheet Disassemble 
(Be a Prepared Cars area, can also do the body correction at this area.)
Station size: 7500×4000×3000 mm, ceiling cover frame, three sides with PVC curtain, back wall 50mm thick EPS panel.
2 sets
 

2 		Puttying 
(Be an old coating polish and putty station.)
A:Station size:7000×3550×3100 mm,ceiling cover frame, three sides with PVC curtain, back wall 50mm thick EPS panel.
B. 10 units*4pcs=40pcs 36W Philips Lamp; Ballasts Professional and durable.
C. With roof air plenum, side wall exhaust, one set 5.5KW exhaust fan. With electric adjustable damper to control airflow volume.
1 set
 

6 		Surface Coating 
(Paint spraying operations, no load air speed at 0.5m/s. 
Fan Brand: Guangdong Detong.)
A:Inside size 6900×4000×2650 mm (L×W×H)
B:Cabin is 50mm thick double 0.476mm colorful steel skin rockwool panel, front equipped one set main door, two sides door opening with 2 sets rolling curtain, electric drive.
C. Ceiling with 5 units*4pcs=20pcs 36W Philips Lamp, Ballasts Professional and durable.
D. With roof air plenum, down ground, full grids, need using spray gun.
E. 2 sets 9KW intake fan, total intake air capacity 48000m3/h, one set 15KW exhaust fan, total exhaust air capacity 42000m3/h, motor outside, belt drive. 

1 set
 

3 		Putty Polishing
(Be a polish station. Match Sanders with dust extraction usage.) 		A. Inside size 6900×3450×2650 mm (L×W×H), Three sides with PVC curtain, back wall 50mm thick EPS panel.
B. 10 units*4pcs=40pcs 36W Philips Lamp; Ballasts Professional and durable.
C. With roof air plenum, side wall exhaust, one set 5.5KW exhaust fan. With electric adjustable damper to control airflow volume.
1 set
 
4 Sanding Middle Coat and Primer Paint
(Be a Primer Paint and Primer Paint baking station. With intake and exhaust system and paint mist treatment system. Fan Brand: Guangdong Detong.) 		A. Inside size 6900×4000×2650 mm (L×W×H), front equipped one set main door, two sides door opening with PVC curtain, back wall 50mm thick EPS panel.
B. 10 units*4pcs=40pcs 36W Philips Lamp; Ballasts Professional and durable.
C. With roof air plenum, side wall exhaust, need using spray gun, and infrared lamp to bake the Primer Paint.
D. One set 5.5KW intake fan, one set 5.5KW exhaust fan, model TAE-450H, air capacity 15000m3/h, belt drive. With manual damper, to control airflow volume.

1 set
 
5 Clean and Cover 
(Be as a Clean and Cover station.) 		Inside size 6900×3550×3100 mm (L×W×H), front and back sides are curtain, bottom and ceiling with 5 units*4pcs=20pcs 36W Philips Lamp; Ballasts Professional and durable. 1 set
 

6 		Surface Coating 
(Paint spraying operations, no load air speed at 0.5m/s. 
Fan Brand: Guangdong Detong.)
A:Inside size 6900×4000×2650 mm (L×W×H)
B:Cabin is 50mm thick double 0.476mm colorful steel skin rockwool panel, front equipped one set main door, two sides door opening with 2 sets rolling curtain, electric drive.
C. Ceiling with 5 units*4pcs=20pcs 36W Philips Lamp, Ballasts Professional and durable.
D. With roof air plenum, down ground, full grids, need using spray gun.
E. 2 sets 9KW intake fan, total intake air capacity 48000m3/h, one set 15KW exhaust fan, total exhaust air capacity 42000m3/h, motor outside, belt drive. 

1 set
 

8
Baking
(Diesel burner matching infrared lamp does the sectional repair, oil and electric dual purpose.
Fan Brand: Guangdong Detong.) 		A. Inside size 6900×4000×2650 mm (L×W×H), cabin using 50mm thick double 0.476mm colorful steel skin rockwool panel, front equipped one set main door, two sides door opening with 2 sets rolling curtain, electric drive. 
B. Ceiling with 5 units*4pcs=20pcs 36W Philips Lamp; Ballasts Professional and durable.
C. With roof air plenum, down ground, 2 rows of grids and 3 rows of embossed plate.
D. Equipped one set suspended ceiling infrared lamp, total 6KW, and equipped with one set G20 oil burner, oil and electric dual purpose. 
E. One set 5.5KW circulating fan, model TAE-450H, air capacity 15000m3/h, motor outside, belt drive.

1 set
 
9 Polish/ Assembly Station inside 7000×3550 mm, ceiling cover frame, three sides with PVC curtain, back wall 50mm thick EPS panel. 2 sets
 
10 Electric rolling door Side door opening with 3 sets rolling curtain, electric drive. 3 sets
 
11 Track
(Cars translational on the assembly line.) 		Track per row 37m, equipped 6 rows crosswise track, total 296 meters, movable trolley. 222 meters
12 Trolley
(Cars translational on the assembly line.) 		Total 10 stations, equipped 44 sets trolley with brake system. 44 sets 
 

Q:what is our product advantage?
(1)High quality raw materials such as thicker and stronger steel plates for making spray booth cabin.
(2)advanced equipment for making the booth parts,such as branded CNC machine,auto cutting machine,hole-making machine,etc,making precise and beautiful looked booth parts.
(3)professional technician team for a scientific design and layout.
(4)experienced workman ship during the whole manufacturing process.
(5)with two large production base factory,and we are among the top rank manufacturers in China.

Q:how to get price offer from us?
Tell us your requirements for a paint booth by writing or calling us,we will duly design a booth for you.

Q:What is our warranty?
We offer 12 months warranty and the lifetime maintenance service,solutions will be provided to you for any questions you have about operation of the booth.

Q:how to extend the service life of a paint booth?
It is very important to know how to maintain the booth and we will send you operation instruction and maintenance tips continuously after you finish assemble the booth.a well maintained spray booth will work over 15 years

Sheet Metal Paint Line with Smooth Flow Work Station Process European Styled Design Popular Model Paintcolor Brand
Sheet Metal Paint Line with Smooth Flow Work Station Process European Styled Design Popular Model Paintcolor Brand


Sheet Metal Paint Line with Smooth Flow Work Station Process European Styled Design Popular Model Paintcolor Brand

When you choose Paintcolor spray booth, you are choosing:

Design for free

Paintcolor spray booth manufacturer supplies 100% technical proposal till your satisfaction. "one-to-one" service is the important and special sale method and service. For different countries and the special requirements of different customers, the design is made based on the size of the site, the workpiece, the type of paint or coating and the budget level. Paintcolor spray booth fully stands by you to eliminate all your worries.

        Specialization, refinement of manufacturing
  • Under the ISO900I quality management system
  • Each work team leader has at least 10-year operation experience
  • Using the best materials made by the sophisticated processing equipment.
  • All the parts will be measured and inspected again before package.
  • The reasonable production avoids the spot heavy installation work to reduce the cost for our customer.
  • The production is ready for the casual inspection at any time during the production. 
     
  • Rich experience in container loading
  • The formed paint booth and powder coating booth could be packaged as the customer request differently either naked or iron shelf covered.
  • Different package effects the actual loading quantity.
  • The customized machine is loading-calculated during the design to avoid any container space waste.
  • The expedient packages ensure the machine safety when shipping.
  • Cooperating with China top-rank shipping company for many years and supply the best and economic ways for your choice. 
     
  • Reassuring service
  • Installation: Paintcolor spray booths have the extensive experience of installation and commissioning overseas and dispatched the engineer to the customer's spot is acceptable.
  • Training: Paintcolor spray booth manufacturer trains your employees to use and maintenance the equipment for free. Before the machine shipping trained in the factory or after the installation at the customer's spot are both ok.
  • Warranty: Paintcolor spray booth manufacturer provides 24 months warranty and the lifetime maintenance service. As to those with service life within 1-2years, the spare parts is provided in 30% discount. And for those with above 2-year service life, it's charged the cost of the maintenance materials only.

Customized choices:
As a professional manufacturer of paint booth , Paintcolor has produced a large number of car paint booths,
bus paint booths, industrial spray booths, furniture spray booths, water fall spray booths, non-standard customized spray booths.
 
Paintcolor paint booth offers clients a wide range of paint booth that can fit a number of requirements.
For instance, the customized options and solutions could be mainly:
1. Customized dimensions (L, W, H)
2. Wall panels (EPS, Rockwool, PU)
3. Basement (with ramp, floor level, dig-pit)
4. Heating method (diesel, gas, electricity, infra-red, Electric heating tube, Electric radiator, steam, hot water)
5. Fan cabinet position (left, right, back, on roof)
6. Air circulation mode (full down draft, semi down draft, side draft, cross draft)
7. Power supply (380V/220V, 3P/1P, 50hz/60hz)
 
Paintcolor professional and efficient designing ability ensures the reliable performance of the booth even after years of use and brings our clients great returns on the investment.
 
Please contact us if you have custom choice. Paintcolor paint booth gives you a perfect solution!

VISIT www.spraybooth-online.com TO FIND MORE!

Paintcolor spray booths - The professional custom spray booth manufacturer in China
www.spraybooth-online.com
Contact: Ikee Lee
Phone (0086)-(0)-183 168 198 15  
 
 

 








  PaintColor Brand Sheet Metal Paint Line Technical File
The pattern of Sheet metal paint line:
Procedure  Prepared Cars-Metal Sheet Disassemble-Puttying-Putty Polishing-Sanding Middle Coat and Primer Paint-Clean and Cover-Surface Coating-Baking-Polish-Assembly
Station Number 10 pcs
Optional Equipments  Infrared lamp (For Sanding Middle Coat and Primer Paint station)
Ceiling Movable Pulley Infrared Lamp (For baking station)
Optional Quantity of equipment Sanders with dust extraction 4 sets, Spray Gun 2 sets, Air compressor 2 sets, equipped the air tube, other tools etc.
The power supply and concrete foundation prepared by the buyer, the supplier provide the drawing of foundation. 
Estimated Procedure Finish Time  Bottleneck Station is Surface Coating, about 30 min, output 15-20 cars per day and 10 work hours a day.

Every Sheet Metal Paint Line equipment bottom has 6 rows track including 4 rows drive track and 2 rows return track. Cars can movable left to right or right to left. Equipped 44 sets trolley with brake function. Sanding Middle Coat and Primer Paint booth 2 sides equipped with manual curtain. Surface Coating booth and Baking booth total equipped 3 sets electric rolling door, can speed the work efficient.

Sheet Metal Paint Line with Smooth Flow Work Station Process European Styled Design Popular Model Paintcolor Brand

Sheet Metal Paint Line Equipment List
No. Item Name/ 
Main Function 		Main Specification Total quantity
1 Awaiting Repaired/ Metal Sheet Disassemble 
(Be a Prepared Cars area, can also do the body correction at this area.)
Station size: 7500×4000×3000 mm, ceiling cover frame, three sides with PVC curtain, back wall 50mm thick EPS panel.
2 sets
 

2 		Puttying 
(Be an old coating polish and putty station.)
A:Station size:7000×3550×3100 mm,ceiling cover frame, three sides with PVC curtain, back wall 50mm thick EPS panel.
B. 10 units*4pcs=40pcs 36W Philips Lamp; Ballasts Professional and durable.
C. With roof air plenum, side wall exhaust, one set 5.5KW exhaust fan. With electric adjustable damper to control airflow volume.
1 set
 

6 		Surface Coating 
(Paint spraying operations, no load air speed at 0.5m/s. 
Fan Brand: Guangdong Detong.)
A:Inside size 6900×4000×2650 mm (L×W×H)
B:Cabin is 50mm thick double 0.476mm colorful steel skin rockwool panel, front equipped one set main door, two sides door opening with 2 sets rolling curtain, electric drive.
C. Ceiling with 5 units*4pcs=20pcs 36W Philips Lamp, Ballasts Professional and durable.
D. With roof air plenum, down ground, full grids, need using spray gun.
E. 2 sets 9KW intake fan, total intake air capacity 48000m3/h, one set 15KW exhaust fan, total exhaust air capacity 42000m3/h, motor outside, belt drive. 

1 set
 

3 		Putty Polishing
(Be a polish station. Match Sanders with dust extraction usage.) 		A. Inside size 6900×3450×2650 mm (L×W×H), Three sides with PVC curtain, back wall 50mm thick EPS panel.
B. 10 units*4pcs=40pcs 36W Philips Lamp; Ballasts Professional and durable.
C. With roof air plenum, side wall exhaust, one set 5.5KW exhaust fan. With electric adjustable damper to control airflow volume.
1 set
 
4 Sanding Middle Coat and Primer Paint
(Be a Primer Paint and Primer Paint baking station. With intake and exhaust system and paint mist treatment system. Fan Brand: Guangdong Detong.) 		A. Inside size 6900×4000×2650 mm (L×W×H), front equipped one set main door, two sides door opening with PVC curtain, back wall 50mm thick EPS panel.
B. 10 units*4pcs=40pcs 36W Philips Lamp; Ballasts Professional and durable.
C. With roof air plenum, side wall exhaust, need using spray gun, and infrared lamp to bake the Primer Paint.
D. One set 5.5KW intake fan, one set 5.5KW exhaust fan, model TAE-450H, air capacity 15000m3/h, belt drive. With manual damper, to control airflow volume.

1 set
 
5 Clean and Cover 
(Be as a Clean and Cover station.) 		Inside size 6900×3550×3100 mm (L×W×H), front and back sides are curtain, bottom and ceiling with 5 units*4pcs=20pcs 36W Philips Lamp; Ballasts Professional and durable. 1 set
 

6 		Surface Coating 
(Paint spraying operations, no load air speed at 0.5m/s. 
Fan Brand: Guangdong Detong.)
A:Inside size 6900×4000×2650 mm (L×W×H)
B:Cabin is 50mm thick double 0.476mm colorful steel skin rockwool panel, front equipped one set main door, two sides door opening with 2 sets rolling curtain, electric drive.
C. Ceiling with 5 units*4pcs=20pcs 36W Philips Lamp, Ballasts Professional and durable.
D. With roof air plenum, down ground, full grids, need using spray gun.
E. 2 sets 9KW intake fan, total intake air capacity 48000m3/h, one set 15KW exhaust fan, total exhaust air capacity 42000m3/h, motor outside, belt drive. 

1 set
 

8
Baking
(Diesel burner matching infrared lamp does the sectional repair, oil and electric dual purpose.
Fan Brand: Guangdong Detong.) 		A. Inside size 6900×4000×2650 mm (L×W×H), cabin using 50mm thick double 0.476mm colorful steel skin rockwool panel, front equipped one set main door, two sides door opening with 2 sets rolling curtain, electric drive. 
B. Ceiling with 5 units*4pcs=20pcs 36W Philips Lamp; Ballasts Professional and durable.
C. With roof air plenum, down ground, 2 rows of grids and 3 rows of embossed plate.
D. Equipped one set suspended ceiling infrared lamp, total 6KW, and equipped with one set G20 oil burner, oil and electric dual purpose. 
E. One set 5.5KW circulating fan, model TAE-450H, air capacity 15000m3/h, motor outside, belt drive.

1 set
 
9 Polish/ Assembly Station inside 7000×3550 mm, ceiling cover frame, three sides with PVC curtain, back wall 50mm thick EPS panel. 2 sets
 
10 Electric rolling door Side door opening with 3 sets rolling curtain, electric drive. 3 sets
 
11 Track
(Cars translational on the assembly line.) 		Track per row 37m, equipped 6 rows crosswise track, total 296 meters, movable trolley. 222 meters
12 Trolley
(Cars translational on the assembly line.) 		Total 10 stations, equipped 44 sets trolley with brake system. 44 sets 
 

Q:what is our product advantage?
(1)High quality raw materials such as thicker and stronger steel plates for making spray booth cabin.
(2)advanced equipment for making the booth parts,such as branded CNC machine,auto cutting machine,hole-making machine,etc,making precise and beautiful looked booth parts.
(3)professional technician team for a scientific design and layout.
(4)experienced workman ship during the whole manufacturing process.
(5)with two large production base factory,and we are among the top rank manufacturers in China.

Q

Weld Materials

1.Welding materials

In Welding, substances called filler materials or consumables are used. As the name implies, these substances provide filler or a body of molten materials that provides a strong bond to be formed between the base metals used. Most welding processes will also require some form of shielding to protect both the main components and filler from being oxidized during the process.


The type of welding materials used during welding depends on the nature of the job intended. Electrodes draw the necessary energy in order to perform welding applications. Luoyang Golden Egret Company has any kind of welding materials include CTC Welding Rod /rope, SCTC welding rod/rope, TC electronic welding rod, Ni-based welding rod, flux-cored Welding Wires, solid welding wires and etc.

Welding can be applied in different kinds of industries such as building and construction, oil and gas, marine, power generation, steel, mine tools, automobile, transportation and etc.


2. Welding rod

1)Cast tungsten carbide based tubular rod

The hard phase of the rod is cast tungsten carbide which leads to higher hardness and better wear-resistance.

Wear resistance: the wear resistance is 6-7 times better than others. Tested by ASTM G65

Mainly used for Mining machinery, Geological tools, Petroleum drilling tools etc, by Oxy-Acetylene with weak carburizing flame.

Ni Based Welding Rod


Product recommendation:

GT1103 (CTC, 60-80 mesh),

GT1103-1(CTC, 20-30 um),

GT1103-2(CTC, 40-60 um)

2)The hard phase of tube rod is carbide pellets which leads to higher impact resistance and better wear resistance than CTC cloase rod.

Wear resistance: the wear resistance is 6-7 times better than others. Tested by ASTM G65 wear test.

Mainly used for mining machinery. Geological tools etc; by Oxy-acetylene with weak carburizing flame.

Product recommendation:

GT2102 (Cemented carbide grit, 30-60mesh)

GT2102-2(Cemented carbide grit, 30-40mesh)

GT2102-3(Cemented carbide grit, 40-60mesh)

3)Tube rod is composited by Cemented carbide pellets, Spherical CTC and CTC. The layer has higher impact resistance, better wear resistance and good fluidity than other rods.

Wear resistance: the wear resistance is 6-7 times better than others. Tested by ASTM G65.

Mainly used for oil method drill bits, such as Tri-cone bit, Steel tooth bit, PDC bit, etc. By Oxy-Acetylene with weak carburizing flame.

Product recommendation:

GT3302 (carbide pellets, 20-40mesh)

GT3302-1(carbide pellets, 14-40um)

4)The hard phase of the rod is monocrystal WC, the welding layer has a higher wear resistance and better impact resistance.

The wear resistance is 6-7 times better than others, tested by ASTM G65 method.

Mainly used for the repair and strength for oil drills bits, such as PDC bit diameter holding by Oxy-Acetylene with weak carburizing flame.

Product recommendation:

GT4104 (Monocrystal WC, 80-200mesh)

3. Welding Rope

Made form mixture of CTC and self-fluxing nickel alloy covering on nickel wire. The CTC is in spherical or irregular with good wear resistance; the nickel alloy is in spherical or nearly spherical shape with good wettability and erosion resistance and better corrosion resistance than tubular rod.

Recommend to use Petroleum drilling tools, Concrete mixing blade, Mud pump, Coal sluice, Coal drill pipe, Tunnel drilling machinery etc.

By Oxy-Acetylene Welding with weak carburizing flame.

5mm Welding Rope

Product recommendation:

GS110450N (CTC, 4mm, HRC 47-55)

GS110550N (CTC, 5mm, HRC 47-55)

GS110650N (CTC, 6mm, HRC 47-55)

4. Welding Bar

The rod is sintered by CTC and Ni-based powders. The CTC(Cast Tungsten Carbide) is in irregular or spherical shape with better wear resistance and the nickel alloy is in spherical or nearly spherical shape and has good wettability with cast tungsten carbide. The cladding layer has a higher impact resistance and better wear resistance.

Its wear resistance and corrosion resistance is between tube rod and flexible rope.

Mainly used on the Steel PDC bit, Concrete mixer blade, Mud pump, Miner chute, Miner drill stem and Mechanical parts of Tunnel rock drill machine etc.

Welded by Oxy-Acetylene with weak carburizing flame.

Product recommendation:

GD4025253-3(CTC, SCTC, 4*600/6*600)

GD4030303-3(CTC, SCTC, 4*600/6*600)

5. Welding wire

Intensified molybdenum titanium vanadium composite chromium carbide welding wire can improve layer`s bonding strength and tenacity. This wire can use for multilayer welding which has no peel off, and it can maintain good wear resistance under certain impact working condition.

Product recommendation:GSQD671Mo-4(1.6mm)

Medium carbon and high chromium wear resistance welding wire has a higher hardness, stronger wear resistance, and excellent toughness by adding a certain amount of molybdenum alloys and boride. It has a better impact resistance and strip resistance than high chromium cast iron type materials

Product recommendation: GSQD621Mo-4(1.6mm)

6. Tungsten Carbide Pellets

With high sphericity & excellent alloy organization, cemented carbide pellet is mainly used in welding, as an adding material of PTA Powder , tubular welding rod, to improve the wear resistance of the workpieces greatly.

Product recommendation: GQ06


Wc 6co Tungsten Carbide Pellets


7. Tungsten Carbide Grits

Cemented carbide grit with different percent of cobalt has good abrasive resistance and is widely used for making grinding, polishing and cutting tools.

Product recommendation: GS08A


Wc 8co Tunsgten Carbide Grits




Weld Materials,Tubular Welding Rod,Welding Electrodes,Stainless Steel Welding Rod

Luoyang Golden Egret Geotools Co., Ltd , https://www.xtchvaf.com